Somerset, UK
2015-2017
With the firm belief that the highest quality food can only be produced in a high quality working environment, renown food production company, Charlie Bigham’s, set about this aspiration to create an outstanding workplace in the unique landscape of Dulcote Quarry, Somerset. The project will be their long term home allowing the business to grow organically.
The masterplan revitalises the natural landscape and ecology by siting future kitchens and infrastructure along the southern edge allowing the north to flourish; and proposes a thriving campus of food production and communal pavilions for employees.
Site
Dulcote Quarry, on the outskirts of Wells in Somerset, is a disused limestone quarry carved from the carboniferous limestone of the Mendip Hills. The excavation left a vast bowl-shaped void, encircled by vertical rock faces up to 60 metres high, exposing the area’s geological strata with remarkable clarity. Once worked extensively for aggregate and building stone, the quarry floor now provides a level platform framed by sheer walls of pale red limestone. Its geology is characteristic of the Mendips—hard, durable and rich in fossil content—while the site’s industrial legacy offers a unique, contained landscape for adaptive re-use and regeneration.
An Articulated Shed
The design concept for the completed first phase enhances the typical industrial typology and its relationship with the site. The external form is a composition of asymmetric roofs, which shift in size to reflect the changing internal functions, and enables north facing roof lights to equally distribute daylight through the office and production spaces. Windows are carefully positioned within the production to allow natural daylight deep into the plan whilst creating an important connection back to the landscape.
Industrial Pragmatism
The industrial forms of 1960’s Dulcote Quarry provide the architectural context for modern Dulcote Quarry. There are also some parallels between the production line of a food production building and the linear processing of an aggregate quarry. Although the proposed buildings will be very different in substance, this historic context has
played an important part in our attitude towards material,
structure and form.
Articulating Function Through Material
Entry to the building is via a generously scaled entrance tower – a recognisable, timber element. The material language of timber carpentry extends from the staircase to the internal lining of the office and welfare spaces where, conceived as free standing furniture elements, a framework of timber studs create an open but layered office space.
Client: Charlie Bigham’s Ltd
Location: Dulcote, Somerset, UK
Sector: Workplace
Commissioned: 2015
Status: Completed 2017
Budget: ????
GIA: 6500sqm
Main Contractor: TSL Projects
Structural Engineer: PEP Civils and Structures Ltd
Landscape Architect: Grants Associates
June 2023, Hayley Chivers, ‘AJ, Shelf life: Revisiting Feilden Fowles’ factory for Charlie Bigham‘, Architects’ Journal
2019, ‘Charlie Bigham’s Food Production Campus‘, EU Mies Award
November 2018, Ike Ijeh, ‘Building Study‘, Building Design
October 2018, Manon Mollard, ‘Ingredients for Success‘, Architectural Review
May 2018, ‘Charlie Bigham’s‘, Wallpaper*
2019, EU Mies Award 2019, Charlie Bigham’s Food Production Campus, Nominee
2018, RICS Commercial and Design through Innovation Award 2018, Charlie Bigham’s Food Production Campus, Shortlist
2018, RIBA South West Building of the Year 2018, Charlie Bigham’s Food Production Campus, Winner
2018, RIBA South West Award 2018, Charlie Bigham’s Food Production Campus, Winner